I am finally getting to practice my woodworking more after years of collecting tools. By using tool reviews and thinking of the kind of work I would like to do, I have accumulated a nice set of tools without purchasing many mistakes. I decided to use Paul Sellers book and videos and start learning from the beginning. He starts with projects that begin with a small set of tools. One of those tools is a spokeshave. Even though I know much of what is in the first lessons, I have picked up a few new tricks, and am learning to use my tools more efficiently. My most important tools are my workbench and vise. The workbench was tough to build as I was on the floor using hand planes; not a good way to work. I have no jointer; did get a small planer and made a sled for it so I can flatten a board. My tools are in my house, so there is no room for a big table saw or bandsaw. I have a chopsaw and a piece of an old Craftsman tablesaw I got for free. It has to be moved outside to use. A circular saw with a guide is handy. My guide has a plate on which the saw is mounted. The plate slides on aluminum angle (with help of rollers) which is screwed to plywood. Once the initial cut is made in the plywood, the plywood is simply lined up with your cut marks and clamped down.
I’m not sold on the need for a power jointer for flattening a surface. That said, I do have a Shopsmith 4″ jointer.. It’s great for jointing edges, and perhaps flattening the occasional rails and stiles, but it of course is inadequate for surfacing wide boards. Would a six inch jointer be better…..not by much. So what do we do? Go to an eight inch, or better yet a ten inch jointer? Now we’re getting into really big, heavy, and electrically hungry machines that are not really suitable for the small shop that is likely to be in a small shed or garage.
As someone who is just progressing past being a “beginner” (just getting into building furniture) in the woodworking community, I would say there are a number of changes I would make to your list. First, I would say that a power jointer/thicknesser does not belong on the list by any means. They are way too large of an investment and take up a lot of space (not to mention you can buy your stock at the desired dimensions). I also strongly disagree with the concept of joinery devices. As someone new to the trade, I feel this is a very important skill that must be developed, not skipped over by buying devices power devices that achieve a single goal. I think the jigsaw should be replaced by a good bandsaw. I just purchased my first major power tool and it was a 14″ bandsaw and not a tablesaw for space reasons as well as versatility. The bandsaw allows me to resaw, cut curves, (now that it is adjusted for drift) rip pieces of stock accurately that are thicker than a table saw could handle, etc. Once the cut is complete, a handplane can remove any saw marks and square/flatten a surface. It is also really useful for cutting tenons and dovetails. Handsaws can be used for crosscutting and anything else the bandsaw cannot handle. As for a bench, if you are getting into woodworking, this should be your first real project (and it is not expensive to make). You are also missing a good vise to be attached to the bench.
Dan, my work space that is available for power tools is quite small, about 6′ x 20′. It may seem like a lot on the surface, but a long rectangle is a bear to work in. It requires a lot of serpentine action. That said, I don’t have too much room for large footprint tools. I have settled finally on three big tools; a small bench saw, a thickness planer, and a drill press. I had to forgo the jointer, so I use hand tools to make up for it’s absence (as I do with a lot of my hand tool techniques). I have gotten to the point where I can flatten one side and true an edge of a board reasonably quick. I then finish it up with the thickness planer and table saw, giving me a nice flat board. I guess what I am basically saying is, there’s more than one way to skin a cat, and don’t write off hand tools as a quaint way to experience the past. They worked for thousands of years, and still do! Thanks for the blogs, they make for great reading.
My Stanley 51/2 was in a bit of a state when I got it and refurbing it took a bit of time and cash. Now it works a treat and looks like new. I’m nearly through the bench build and have spend hours using it – it really is a workhorse piece of kit. I did some final cleaning up of some oak legs the other day and I can’t really see how a smaller plain would do a better job.
Other than the panel saw, all my kit fits into a 50x33x17cm wooden wine box. After years of relying on power tools for everything, I’ve found this minimalist approach very refreshing. Asking myself ‘will it fit in the box?’ helps me to curb ‘add to basket’ tendencies. My only additions to your list are a Stanley No. 18 block plane, a Lie Nielsen dowel plate and a small engineers set square, all non-essential but they do get used.
To start off you only need either a 1/4-inch or 3/8-inch mortise chisel (or some size close to those). I prefer 3/8-inch. You don’t need a whole set of mortise chisels. Mortise chisels (also spelled “mortice chisels”) are used for chopping mortises (rectangular holes) into the side of your board to accept the insertion of a tenon. “Mortise and Tenon” is a very common and very strong joint that most people have heard of.
The fourth most important basic handheld power tool every beginner should buy is a random orbital sander. While palm sanders are less expensive and can use plain sandpaper (cut into one-fourth sections), the random orbital version uses hook-and-loop fastened sanding disks, and doesn't sand in patterns, using a random sanding motion instead. This motion will serve to reduce the chance that any sanding marks may appear on the stock due to the sanding. Of course, be certain that your local woodworking supplier has sanding disks readily available in a number of grits to fit the model that you choose, as the key to proper sanding is to use progressively finer grits as you sand to reduce or remove any marks that are left behind from the previous sanding.
A marking knife is used for marking where you will be cutting with your saws and chisels. For getting into tight spots (like dovetails) and making very accurate lines (which is vital for tight fitting joints) you need just the right marking knife. You would think that any old knife would work, but you would be wrong. Years ago I purchased several that didn’t work well.