Other than the panel saw, all my kit fits into a 50x33x17cm wooden wine box. After years of relying on power tools for everything, I’ve found this minimalist approach very refreshing. Asking myself ‘will it fit in the box?’ helps me to curb ‘add to basket’ tendencies. My only additions to your list are a Stanley No. 18 block plane, a Lie Nielsen dowel plate and a small engineers set square, all non-essential but they do get used.
As someone who finds hand planing a challenge the minimalist approach seems like the best way to truly learn a tools quirks and develop the skill required. So the Veritas BU planes are going along with the Tormek required to sharpen those gargantuan irons and a diamond plate and oil stone are on the way to get my old Stanley no 5 humming. I never found a sharpening routine that didn’t look a ball ache to keep the BU planes working well and being a stick thin wimp the weight of the buggers for anything more than controlled smoothing shavings knackered me out.
I just moved overseas and had to give up all of my power tools due to space limitations and power incompatibility. Upon arrival the first power tool that I bought was a cordless drill/driver and the second was a circular saw. I then modified the saw to improve its performance for cabinet quality work by putting a zero clearance baseplate (just a piece of 1/4″ plywood screwed to the base) this allows the saw to cut plywood panels without tearing up the edges. I also bought a length of aluminum rectangle tube stock for a straight edge. Together the straight edge and the zero clearance baseplate makes the circular saw a fairly accurate tool for plywood construction projects. It’s not as easy to use as a Festool track saw but it cuts almost as clean and cost about 1/5th the price.
All reps were extremely helpful throughout the process of figuring out what to order. When problems developed due to mistakes by my installer not connected to Woodworker Express, the reps sent replacement hinges without charge. Jason, particularly went the extra mile and more helping me figure out what the problems were and how to solve them, even though the problems were not related to or caused by Woodworker Express..
I was telling my brother of the different ways I sharpen and he seemed interested in the slab/sandpaper method. When I went to get the extra supplies I picked up a slab of granite, adhesive, and sandpaper for sharpening. When the job was completed, the saw, the can of finish, and the slab with sandpaper were gifted to my brother. I could have shortened my list a little,
Wooden mallets are mostly used for hitting your chisels when cutting joints (like dovetail joints or chopping mortises). You should never hit a chisel with a metal hammer. Build or buy a mallet that is made of fairly hard wood (e.g. maple, oak, beech wood, etc.), that will feel well balanced in your hand, and that gives you enough weight to chop with your chisels.
1: Table saw in place of a jointer. Any number of tips in previous issues address straightening edges of boards without a jointer. A jointer serves one purpose, but a tablesaw can serve many (just watch your local Craigslist for a decent one to come up.) The thickness planer is unavoidable, but until you can afford one, buy stock in the thickness you need.
Handsaws (often called “panel saws”) are long, thin saws with a comfortable wooden handle. They are used for rough dimensioning of your lumber. Although a “panel saw” is technically a smaller handsaw that fits into the panel of a tool chest, I’ll hereafter refer to this type of saw as a “Panel Saw” to differentiate them from the broad category referred to as “hand saws”. Panel saws come in two tooth configurations: “Rip” (cuts along the grain…like a chisel) and “Cross Cut” (cuts across the grain…like a knife). You will need both.
Most of your cutting will be done using power tools. While you can go full neanderthal and work solely with hand tools, modern power tools will make your woodworking hobby much more enjoyable. And you don’t really have to spend a fortune to get them. For some of them, you can easily find low budget alternatives. You can also ask your wood to be cut at the store you are buying it from.
Some might expect to see a cordless drill on this list, but when we're talking about basic power woodworking tools, a corded drill is more versatile and powerful. Sure, the cordless is, well, cordless, which makes it more portable, but corded drills are less expensive and can do more than a cordless drill. There are some options to consider when choosing a corded power drill, such as whether you want a 3/8-inch or 1/2-inch chuck, keyed or keyless chuck, straight drill or hammer drill, and so on. Learn all about these options (along with some suggestions on what to look for when shopping) in this article on corded power drills.
Real quick story: Recently, I had to help my brother with some furniture and cabinet issues, but there were a few problems. First he lived 3 hours by car and my wife needed our only car. I’ve had a scooter for a few years, but have only used it for local trips with small needs. Since weather was changing and I needed a break away from my other half, I decided to make the trip. I installed my motorcycle saddlebags to the scooter and loaded the necessary tools for the trip. Where’s the motorcycle? That’s another story. Of course the saddlebags are small and the scooter only had a massive 50cc engine; vrmm, vrmm. Although I have a shop full of electric and traditional hand tools, only the smaller hand tools would make the list for this trip. So, here is the list from that trip: (A few may be missing)