Wearing a respirator is essential when hand-applying or spraying high VOC finishes, working with mineral spirits or acetone or working with a sander or a saw. Wood dust is known to be a very dangerous workplace hazard. Long-term exposure to airborne dust can lead to all kinds of different respiratory disorders such as bronchitis, allergic rhinitis, asthma, and even cancer.
My $0.02 worth. I agree with the thickness planer [mine is 10″] but anything over a 6″ jointer is expensive and space-consuming, so use hand planes as in your later blog. I inherited an 8″ table saw that my dad and I used to build a 12′ outboard boat back in 1955. I’ve used it for ripping, but I’m having second thoughts because of safety issues. Some have suggested a band saw for ripping, which is quieter and safer to use. I gave my router away [and hope to get rid of my Freud biscuit joiner and 6″ jointer]. A quality eggbeater drill works every bit [pun not intended] as well as a power drill, and they cost less. A coping saw and a jewelers saw negate the need for a jigsaw unless you are into making puzzles. Chris Schwarz has a video short on one of the Highland Woodworker series showing how to joint the edge of a board with a plane and a simple jig on the workbench surface. Another reason to bypass the jointer.
Dan, I’m worried about you. The stress must be getting to you. Somehow you’ve lost your ability to count. By my estimation, your list has at least 29 items, some of which are actually “sets” of items, like chisels or crayons, which I only counted as one item. Perhaps you need a break from all that blogging, and time to get back to basics, like counting. I can help. Come over to my shop and we can count things like parts, items on the honey-do list, and for extra credit, screw holes. Don’t worry about making mistakes, I’ll guide you through it, and we can round up if necessary. Ha!
For very many years (since the early 70’s) I built furniture, that I still have and use, with a Stanley No4 as my one and only plane – and only one blade for it. I still have, and use, that same plane. I now have other planes, but the first one is still my ‘go to’ plane. I have just given away my set of chisels, to my son, as I have collected a few old wooden handled ones which I now prefer, but those old blue plastic Marples set did me well for about 25 years.
I think it depends on the type of woodworker you would like to become. Are you more interested in traditional “electric free” carpentry or are you drawn to the ease and convenience of modern machinery? Also, I think you should take into consideration what kind and how much shop space you have available. I have worked with all the modern machines for years now, and are just presently finding personal satisfaction in traditional woodworking. In fact, last night I built my very first bookcase with just a few “powerless” hand tools. So in all, I would suggest some personal reflection…What type of woodworker do you want to become?…and from there garnish your shop appropriately.
Handsaws (often called “panel saws”) are long, thin saws with a comfortable wooden handle. They are used for rough dimensioning of your lumber. Although a “panel saw” is technically a smaller handsaw that fits into the panel of a tool chest, I’ll hereafter refer to this type of saw as a “Panel Saw” to differentiate them from the broad category referred to as “hand saws”. Panel saws come in two tooth configurations: “Rip” (cuts along the grain…like a chisel) and “Cross Cut” (cuts across the grain…like a knife). You will need both.
I am finally getting to practice my woodworking more after years of collecting tools. By using tool reviews and thinking of the kind of work I would like to do, I have accumulated a nice set of tools without purchasing many mistakes. I decided to use Paul Sellers book and videos and start learning from the beginning. He starts with projects that begin with a small set of tools. One of those tools is a spokeshave. Even though I know much of what is in the first lessons, I have picked up a few new tricks, and am learning to use my tools more efficiently. My most important tools are my workbench and vise. The workbench was tough to build as I was on the floor using hand planes; not a good way to work. I have no jointer; did get a small planer and made a sled for it so I can flatten a board. My tools are in my house, so there is no room for a big table saw or bandsaw. I have a chopsaw and a piece of an old Craftsman tablesaw I got for free. It has to be moved outside to use. A circular saw with a guide is handy. My guide has a plate on which the saw is mounted. The plate slides on aluminum angle (with help of rollers) which is screwed to plywood. Once the initial cut is made in the plywood, the plywood is simply lined up with your cut marks and clamped down.
I’m not sold on the need for a power jointer for flattening a surface. That said, I do have a Shopsmith 4″ jointer.. It’s great for jointing edges, and perhaps flattening the occasional rails and stiles, but it of course is inadequate for surfacing wide boards. Would a six inch jointer be better…..not by much. So what do we do? Go to an eight inch, or better yet a ten inch jointer? Now we’re getting into really big, heavy, and electrically hungry machines that are not really suitable for the small shop that is likely to be in a small shed or garage.
The very affordable coping saw (usually under $20) is regularly used for rough cutting shapes in the board, but especially for removing waste from dovetail joints (one of the most common wood joints). An affordable coping saw will work just fine, along with a pack of affordable replacement blades. Read my hand saw buying guide for more detail on brands & features to look for when purchasing a coping saw.
A good set of 5-7 bench chisels (they don’t have to match) will get you going right away. Down the road you’ll eventually add some specialty chisels (like paring chisels, fishtail chisels, etc) but bench chisels will work for just about everything. I often pay only $10 for high quality vintage chisels, so a compiled set can certainly be affordable, and higher quality than low quality new sets. Read the chisel buying guide to learn what chisels to avoid and which chisels will work great.
The block height’s going to be a personal thing, depending on what you use it for. Mine’s about knee height, which is on the low end, but I did use to do a tremendous amount of prepping straight from the tree. As you’re the same height as me, I’d say 33″ would be a tad on the high side. If you imagine you’ve got a longish piece of wood to work down the length, you want to be holding it almost vertical, rather than angled as it’s less likely to slip. The higher the working surface, the more angled it’s naturally going to become, hence why mine’s so low.
I just found you site and from what I have seen so far is very impressive. I cannot believe it took me this long to find it. I have a question concerning the Stanley 62 folding rule that you and Chris Schwarz recommend. I checked on ebay and there seems to be a wide range in prices. Do you have any more information or a recommendation as to the where more research could be done on these rules? Also, if I win the video, I would like the Howarth Bow Saw video and/or the black Got Wood? t-shirt. I live… Read more »